An aviation manual lathe machinist with tool making skills is a highly skilled artisan responsible for fabricating, repairing, and modifying precision aircraft components and specialized tooling using traditional, hand-operated lathes and other machine tools. The role requires exceptional precision to meet the strict standards and tight tolerances of aerospace engineering. Key Responsibilities
* Operation of Manual Machinery: Set up and operate manual lathes, mills, grinders, and other machine tools to produce high-precision parts.
* Reading and Interpretation: Interpret complex engineering drawings, blueprints, specifications, and manufacturer's technical data to determine machining operations, dimensions, and tolerances.
* Precision Measurement: Use a variety of precision measuring instruments such as calipers, micrometers, and gauges to inspect parts, verify dimensions, and ensure strict conformance to specifications.
* Tool and Fixture Fabrication: Design, fabricate, modify, and maintain specialized tooling, jigs, and fixtures required for specific projects or part holding.
* Material Handling: Select appropriate materials (metals, composites, etc.), cutting tools, and machine speeds/feeds based on material properties and job requirements.
* Problem-Solving and Troubleshooting: Diagnose and resolve issues that arise during the machining process, making adjustments to achieve the desired outcome.
* Maintenance and Safety: Perform routine maintenance and cleaning of equipment and adhere to all safety protocols and quality standards, including the FAA Quality System requirements.
* Collaboration: Work with engineers, quality control personnel, and other machinists to exchange technical information and optimize processes. Essential Skills and Qualifications
* Technical Expertise: A deep understanding of mechanical principles, shop mathematics, metallurgy, and various metalworking techniques is crucial.
* Accuracy and Attention to Detail: The ability to work with extremely tight tolerances (e.g., 0.0005 inches or better) is paramount in the aviation industry.
* Manual Dexterity and Coordination: Proficiency in using hand controls and a range of hand tools, relying on tactile feel and keen observation for nuanced control.
* Experience: Typically requires several years of experience operating manual lathes and mills, often gained through formal training, an apprenticeship program, or on-the-job training.
* Continuous Improvement Mindset: Willingness to cross-train in complementary skills and stay current with advancements in machining processes and materials.